Benefits of Smart Factory in Manufacturing

Benefits of Smart Factory in Manufacturing

Smart objects are eventually taking a crucial place in our lives. We all are highly influenced by the word smart, as smartphones, smart TV, smartwatches, and more, then why not smart manufacturing. A manufacturing factory is an assembly of various machines and other objects. It’s high time to upgrade in a smart factory. Now the question is “what is a smart factory?” 

A smart factory can be defined as a fully-integrated system having collaborative units responding to input from the connected devices in real-time. These connected devices are capable of meeting real-time demands and certain immediate conditions in the factory and the supply chain network. This exciting solution has emerged from the fourth industrial revolution that uses the latest technologies such as IoT, big data, machine learning, artificial intelligence, etc. to run smart factory units automatically and attain the most effective and lucrative solutions. These technologies are capable of combating the frequently changing industrial requirements and serve with the most outstanding solutions.  

The smart factory includes a higher level of automation that allows the objects of the manufacturing unit to run automatically with minimum to no human interventions. The ultimate agenda of the smart factory is to digitize the manufacturing process to remove the error possibilities and add perfection to the procedure in the lowest possible investments. To develop such a highly automated manufacturing unit you may require hardware powered by IoT and software backed up with the power of big data, machine learning, and artificial intelligence. Several software development companies in the United States have gained unbeatable prominence in developing the best smart factory in the manufacturing industry using the latest technologies.

Advantages of a smart factory: 

  • Agile manufacturing process: 

A manufacturing company may have to deal with various clients having distinct requirements, budgets, and of course required quality. A smart factory enables you to adapt to the changing requirements quickly without compromising with time and quality. A smart factory comprises a well-connected network of industrial IoT, ERP, SCM, and more.  

  • Enhanced manufacturing efficiency

Adjustments and quick decisions are very imperative in a manufacturing unit. As a manufacturing company is based on various levels of operations and to get the most effective solution you may require to keep an eye on every single operational level. Smart factory integration will allow you to connect various devices to a single network and attain collective data from a single source giving information about the production, equipment, and production environment in real-time. With the quick assessment of the collected data, you can determine the operational parameters and take required decisions, extending an opportunity to improve the production procedure. 

  • Improved reliability: 

 Human errors are one of the major reasons for the loss undergone by a manufacturing company. Integrating a smart factory can help you in reducing the possibility of error to zero with minimal or least human interventions and automating the entire process to get the most accurate result enhancing the reliability of the production procedures. 

  • Enhanced product quality: 

Artificial intelligence is one of the latest technologies that holds the capacity to replace human interventions and add perfection to the work. In a smart factory, artificial intelligence is used for quality assurance and quality control.  

  • Real-time shop floor information: 

Most of the decision-makers don’t have a direct visit to the shop floor and hence they are least informed about the real-time conditions of a shop floor. Smart factory enables the company management to get periodically real-time updates from the shop floor and help them to take instant decisions. 

  • Information security: 

Data is an imperative asset for any organization and the safety of data is a key responsibility. Smart factory is integrated with artificial intelligence solution that ensures a greater rate of data security by encrypting it and keeping an eye on the malicious activities happening in the network.  

  • Predictive maintenance: 

The maintenance of every piece of machinery is crucial to keep the quality high. Smart factory integrates IIoT to every equipment that updates you about the equipment parameter at a periodic time that helps you in determining the performance and condition of every piece of equipment in real-time. In this process, metadata is combined with machine learning that sends you an alert on receiving any abnormal pattern from the equipment. 

Technologies stack of a smart factory: 

  • Big data: 

Big data is used to collect data from different sources, analyze and mine the data when required in the minimal possible time. This will help you to generate better insights and take quick and lucrative decisions.  

  • Artificial intelligence and machine learning: 

To incorporate end-to-end automation into the entire process of a manufacturing unit by using artificial intelligence and machine learning. Integrating these latest technologies will help you to get a better insight into your manufacturing unit along with the equipment and production procedures.  

  • Cloud computing: 

The smart factory uses popular cloud platforms allowing you to collect data from various sources and equipment and store it securely for future reference.  

  • Radiofrequency identification: 

Constant tracking is necessary for a factory to keep up with the standards of your organization.  Integration of RFID will help you track every single activity of the manufacturing unit, which includes equipment details, the status of finished goods, inventory status, worker details, their performance, and more. 

Conclusion: 

The smart factory in manufacturing is incepted with an agenda to attain better value from the high-end technologies. With a smart factory, you can transform your manufacturing unit into a data-driven solution that will help you attain detailed organizational insights and to make more accurate decisions. The benefits of a smart factory are limitless but the major ones that give you exceptional success are enhanced product quality, reliability, better visibility, agile operational process, and more. 



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